TC Lining
Phenolic-Based Heat Cured Hydrophobic Lining offering Three-Dimesional Cross Linking and certified by Bureau Veritas for Highly Acidic to Weak Alkali Media. Red, Satin Finish
SÄKAPHEN TC-Lining is a high-quality heat cured hydrophobic single-component high build phenolic based lining system, consisting of a Base and Top Coat (Grund & Deck). Formulated on a modification of thermoset polymers with a close-meshed bond of the macromolecule. This three-dimensional chemical bonding of the resin, the TC-Lining is highly cross-linked after thermal polymerization (heat cure). The combination of various fillers and pigments in differing compositions, offers exceptional lining properties. TC-Lining is self-priming and formulated for direct to metal application.
TC-Lining is chemically resistant to a range of strongly acidic to weakly alkali mediums, aliphatic and aromatic chlorinated hydrocarbons, as well as organic and inorganic salt solutions - certified by Bureau Veritas. In addition the lining is also resistant to temperature fluctuations.
The lining film is hard elastic and contains exceptional hydrophobic properties. With a relative high dry film thickness of up to 400 microns, the lining offers long-lasting protection against abrasion, caking and incrustation. Furthermore, once polymerized the lining is fully machinable.
For the lining of various Transportation and Storage Containers, ISO Tank Containers, Process Vessels and Pipework.
| Product name | Unit | SÄKAPHEN® TC Lining Deck | |||
|---|---|---|---|---|---|
| Properties | - | Heat Cured Duroplast Coating | |||
| Resin base | - | Duroplastic resin blend | |||
| Field of Application | - | 400 micron DFT, high build coating system for the coating of various transportation and storage containers, in particular ISO tank containers, but also process vessels, pipework and impellers. | |||
| Cure Mechanism | - | Heat cured | |||
| Quantity of components | - | 1 | |||
| Color | - | Red (Top coat) | |||
| Surface | - | Satin finished | |||
| General chemical resistance (All resistances have to be inquired separately!) | - | Chemically resistant to various strongly acidic to weakly alkaline media, aliphatic and aromatic chlorinated hydrocarbons, as well as organic and inorganic salt solutions - certified by Bureau Veritas | |||
| pH Range | pH | 1 - 13 | |||
| Wet Film Thickness per layer | µm | 100 | |||
| Total dry film thickness | µm | 350--400 | |||
| Coverage | approx. kg/m²/DFT | 0,5 kg / m² / 150µm | |||
| Surface Preparation | Sa | Top coat to be applied on SÄKAPHEN® TC Lining | |||
| Surface Profile | µm | Top coat to be applied on SÄKAPHEN® TC Lining | |||
| Temperature resistance dry (dry air oven) | °C | -20°C to +180°C/200°C | |||
| Temperature resistance wet (water) | °C | -20°C to +180°C/200°C | |||
| Resistance to water vapor diffusion | °C | ≤ ∆T 30°C | |||
| Overcoating Waiting Time | hours/23°C | no limitations | |||
| Chemical Curing | days | after final bake | |||
| Linear Thermal Expansion | µm | n/a | |||
| Pore testing | Volts | 67,5 | |||
| Pendulum hardness acc. to König | 6° sec | 195 | |||
| Shore D Hardness | Shore D | 93 | |||
| Adhesion Test | N/mm² [MPa] | > 30 | |||
| Salt spray test | hours | n/a | |||
| Impact Strength | mm (1 kg) | > 1000 | |||
| Surface smoothness (Ra) | µm Ø 3 readings | <1 | |||
| Surface tension | mN/m | <28 | |||
| Taber Abrasion resistance, CS17 wheel, 1kg | mg/1000 r. | 14 | |||
| Crosscut | class | 1 for base coat, 0 for top coat (DIN EN ISO 2409) | |||
| Heat conductivity Ø 12,7x2,0mm on C-Steel with 67,37 w/mK | W/mK | n/a |
Complex and finely tuned resin mixtures of epoxy-phenol hybrid systems and pure phenolic resins result in improvement of chemical resistance within changing environments.
